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SilverMetal/linux
SysAdmin c8eac79afc
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Build SilverMetal Linux ISO (reproducibility-gated) / builder-image (push) Successful in 1s
Build SilverMetal Linux ISO (reproducibility-gated) / build-and-verify (push) Failing after 36m19s
fix(linux/build): xorriso -extract needs -osirrox on (M1.1 iter28)
Run #4275's TOC parser worked perfectly — found
/live/filesystem.squashfs as the largest file (983,547,904 bytes,
right where it should be) — but extraction still bailed:

    diagnose: largest file in ... is /live/filesystem.squashfs; extracting
    diagnose: could not extract rootfs from A

xorriso's -extract action requires -osirrox to be turned on at the
start of the command line; without it, -extract is silently rejected
("OSIRROX is not enabled by default. -osirrox on permits it."). Our
script swallowed stderr and the only signal was the empty output
file.

Two changes:
  * Add `-osirrox on` to every -extract invocation.
  * On extraction failure, surface the captured stderr (last 30
    lines) into the workflow log instead of dropping it. Saves us
    one round-trip if the next thing breaks.

ISO layout from the iter27 dump for the record:
    /live/filesystem.squashfs   983547904 bytes  ← rootfs
    /live/initrd.img-...         62929840 bytes
    /live/vmlinuz-...            12113856 bytes
    /boot/grub/efi.img            3342336 bytes
    /EFI/boot/{boot,grub}x64.efi
    + grub modules under /boot/grub/{i386-pc,x86_64-efi}/

The named-path probe for /live/filesystem.squashfs was already first
in the list — it'll succeed cleanly now and we skip the largest-file
fallback.

Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>
2026-05-07 21:07:39 +01:00
..

SilverMetal OS — Linux

Status: Phase 1 (planning) → moving to milestone 1.1 (reproducible Kicksecure fork build)

🔒 SilverMetal OS product line — we ship the operating system.

The reference SilverMetal flavour. Tier A — full kernel-level hardening, verified boot we control, Debian/Kicksecure-based.

Scope (v1)

See ../docs/roadmap.md Phase 1.

Hardening must-haves

  • Kicksecure base (Debian-derived, hardened upstream)
  • linux-hardened kernel + KSPP sysctl/build flags
  • Secure Boot with our shim/MOK
  • TPM2 PCR-bound LUKS2 unlock (Argon2id), full-disk encryption mandatory
  • AppArmor strict profiles for browsers, mail, viewers, networked daemons
  • GrapheneOS hardened_malloc as system allocator
  • bubblewrap + Flatpak primary; firejail for legacy .deb
  • nftables default-deny inbound, encrypted DNS, SilverVPN always-on default
  • Zero upstream telemetry — verified by integration test
  • SilverBrowser default (ungoogled-chromium-rebranded v1)
  • SilverVPN integrated from existing SilverLABS/SilverVPN (Linux client + tunnel service)
  • SilverSync v1 (Nextcloud-backed, client-side encryption)
  • A/B updates with rollback, signed by our keys
  • Optional amnesic session mode

Out of scope (v1)

  • Atomic / immutable root (v1.1 — ostree experiment)
  • dm-verity on / (v1.1)
  • ARM64 / Apple Silicon (v2)
  • Tor-by-default variant (sibling product later)

Directory layout

linux/
├── build/             # live-build pipeline, reproducible-build config
├── kernel/            # config fragments, linux-hardened pinning
├── overlay/           # /etc + /usr/share/silvermetal + skel hardening overlay
├── packages/
│   ├── include.list   # what's installed
│   └── exclude.list   # what's purged (snap, telemetry, etc.)
├── apparmor/          # custom strict profiles
├── nftables/          # default ruleset
├── installer/         # Calamares branding + hardened defaults
├── update-server/     # signing + repo hosting (infra-as-code)
└── tests/
    ├── lynis-baseline/
    ├── kspp-check/
    └── telemetry-leak/

Verification gates (must pass before public alpha)

  • Two clean builds from same commit → identical SHA256
  • kconfig-hardened-check passes
  • Lynis hardening score ≥ 90
  • 30-min idle telemetry capture: zero packets to MS/Google/Apple/Mozilla/Canonical/Debian/analytics
  • TPM tamper test: LUKS correctly falls back to passphrase
  • AppArmor: every networked binary confined or documented
  • Independent privacy-engineering review

Upstream we depend on

  • Kicksecure — fork base
  • linux-hardened — kernel patchset
  • GrapheneOS hardened_malloc — allocator
  • KSPP — kernel config authority
  • secureblue — reference for v1.1 immutable design
  • SilverLABS/SilverVPN — VPN client + tunnel service (existing, integrated)