Run #4273 confirmed two things:
1. The reproducibility gate works end-to-end. Both builds produced
ISOs (1077194752 vs 1077202944 bytes — 8 KiB delta, exactly one
squashfs block worth of compressed-payload drift) and the compare
step caught it.
2. diffoscope, run on the whole 1 GB ISO inside the silvermetal-builder
container, gets OOM-killed before producing any output:
diagnose-divergence.sh: line 44: 13 Killed
diffoscope --max-report-size 100000000 --html ... --text ... A.iso B.iso
The host has 19 GiB free, but diffoscope's full recursion through
ISO -> squashfs -> ~thousands of inner files needs more memory than
that for a 1 GB image. Setting --max-report-size only caps the
output, not the working-set.
Rewrite diagnose-divergence.sh to do staged, cheap-to-expensive
analysis:
1. sha256 + sizes (always)
2. xorriso TOC of both ISOs (every node: mode/size/mtime/path) -> diff
3. Pull just live/filesystem.squashfs out of each ISO,
sha256 it + `unsquashfs -ll` it, diff the listings — this is
where the per-file-size signal lives.
4. Targeted diffoscope on the squashfs payload only, with
--max-container-depth 2 + --max-text-report-size 5MB + --no-html
+ a 10-minute timeout. Bounded enough to finish without the OOM.
Drops `set -e` — every step `|| true`s itself so we get partial output
even when one stage fails.
Workflow tail-into-log step now prints the new staged outputs:
* toc-diff.txt — what changed at the ISO level
* sqfs-ls-diff.txt — which inner files have different sizes/mtimes
* sqfs-diff.txt — diffoscope on the squashfs only
* squashfs-sha256.txt
* iso-header-cmp.txt — first-8KB cmp -l for header-level drift
* sizes.txt / sha256.txt / checklist.md as before
Should land us a focused list of "these N files inside the squashfs
have different bytes" — that's what we need to find what's leaking
non-determinism into the build.
Co-Authored-By: Claude Opus 4.7 (1M context) <noreply@anthropic.com>